Simple Solutions That Work! Issue 12

ENGLISH Welcome to Our “Back to Basics” Issue ............................ 02 Jack Palmer – Palmer Manufacturing & Supply, Inc. Turbine 30 Ton Steel Case Study ........................................ 04 Joe Howden – Eildon Refractories Ltd. Write It Down, and Then Look At It .................................... 08 Jeff Keller – Molten Metal Equipment Innovations Ductile Iron Treatment Ladles ................................................ 12 Steve Harker – ACETARC Engineering Co. Ltd. When Choosing An Aluminum Melting Furnace .............. 17 Dave White – The Schaefer Group Best Practices in Pneumatic Conveying ............................. 24 Jim Gauldin – Klein Palmer Inc. Phenolic Urethane Cold Box Process .................................. 26 Ayax Rangel – HA International Sand Reclamation Basics ....................................................... 31 Jack Palmer – Palmer Manufacturing & Supply, Inc. Follow These Basic Steps to Eliminate Melt Quality as a Source of Scrap ...................................... 34 Brad Hohenstein – Porosity Solutions RIKO - Recovery of Bentonite & Carbon from Foundry Dust - A Unique Process Technology ................ 38 Tim McMillin – IMERYS Foundry Knowledge is Key to Reducing Scrap ............... 40 Dave Moore – The Foundry Way Learning Center The Importance of Machinery Inspections ....................... 45 Scott Shaver – Equipment Manufacturers International, Inc. Feeding System Design Basics for Investment Castings ............................................................... 48 David C. Schmidt – Finite Solutions, Inc. Digital Servo Reciprocating Spray Systems for Die Casting Machine ................................................................ 52 Troy Turnbull – Industrial Innovations Die Heating & Coating ........................................................... 55 John Hall – CMH Manufacturing Get The Heat Out ..................................................................... 59 Tom Schade – International Mold Steel, Inc. Sieve Mesh: Maintaining the Precision ................................. 61 Pushkraj Janwadkar – Versatile Equipment PVT LTD TABLE OF CONTENTS ESPAÑOL Bienvenidos a Nuestra Edición “De vuelta a lo Básico” ......................................................... 66 Jack Palmer – Palmer Manufacturing & Supply, Inc. Caso de Estudio Turbina de 30 Ton de Acero .................. 68 Joe Howden – Eildon Refractories Ltd. Escríbalo y Luego, Mírelo ....................................................... 72 Jeff Keller – Molten Metal Equipment Innovations Con Cucharas de Tratamiento de Hierro Nodular ............ 76 Steve Harker – ACETARC Engineering Co. Ltd. Al Elegir Un Horno de Fusión de Aluminio ........................ 81 Dave White – The Schaefer Group Buenas Prácticas en Transporte ........................................... 88 Jim Gauldin – Klein Palmer Inc. Proceso Caja Fría Fenólico Uretánico ................................ 90 Ayax Rangel – HA International Bases de la Recuperación de Arena ................................... 95 Jack Palmer – Palmer Manufacturing & Supply, Inc. Siga estos Tres Pasos Básicos para Quitar la Calidad del Metal Fundido como Causa de Scrap ......................... 98 Brad Hohenstein – Porosity Solutions RIKO© - Recuperacion de Bentonita & Carbon de Polvos de Fundicion Tecnologia de Proceso Única ...... 102 Tim McMillin – IMERYS Conocer sobre Fundición es Clave para Reducir el Scrap .................................................................................... 104 Dave Moore – The Foundry Way Learning Center La Importancia de las Inspecciones a las Máquinas ..... 109 Scott Shaver – Equipment Manufacturers International, Inc. Diseño Básico de Sistema de Alimentación para Fundición a la Cera Perdida ................................................. 112 David C. Schmidt – Finite Solutions, Inc. Sistemas Digitales de Rociadores Servo-reciprocantes para Colado en Molde Permanente .................................... 116 Troy Turnbull – Industrial Innovations Calentamiento & Pintado del Molde .................................. 119 John Hall – CMH Manufacturing ¡Saque el Calor Afuera! ......................................................... 123 Tom Schade – International Mold Steel, Inc. Tamiz: Manteniendo la Precisión ........................................ 125 Pushkraj Janwadkar – Versatile Equipment PVT LTD