Simple Solutions That Work! Issue 10

I t would seem to state the obvious that the interface between machines and human beings is at the center of metal processing. Over time the depth to which this relationship has developed has been the basis for the different phases of industrial “revolution.” The Internet of things (IoT) now enables an entirely new way to connect the many decentralized components of a system so that information can be shared and used in ways that was previously not possible. In layman’s terms, this now gives us ways to fix problems that just did not exist as recently as a few years ago. This is a particularly interesting scenario in the metal processing industry where we are seeing the technology advance at rapid rates while some of the best human resources, with decades of experience, are nearing the end of their careers. This situation creates very fertile ground for new Smart Technology (Self-Monitoring Analysis and Reporting Technology) and data driven systems to provide ways to improve many aspects of complex processes central to metal processing. Let’s take a look at some ways that Smart Technology helps to circulate and transfer molten aluminum in your operation and how it can fix issues related both to quality and overall cost of production. Analyze Data The first step is to understand the important information we have, and how to use it to properly inform us regarding key decisions needed in during the process. We can easily measure metal temperature using thermocouples that are incorporated directly into the structure of the pump. This can provide very valuable real time information as to exactly what temperature the metal is in the pump well. Another valuable piece of data is to know the metal level in the pump well, and by extension in the main chamber of the furnace. With just those two pieces of information, smart technology can be deployed to make decisions to better optimize the circulation and transfer pumps in the system during the process. PAUL COOPER President MOTLEN METAL EQUIPMENT INNOVATIONS ARTICLE TAKEAWAYS: • The integration of “SMART” technology will drive the future of manufacturing • Industry 4.0 and the interconnection of technology and people can fix systemic issues • Real time information has immense value to processors USING SMART TECHNOLOGIES TO CIRCULATE & TRANSFER MOLTEN METAL 8